Camera, Lens and Lighting
Selecting the right vision components is crucial for achieving optimal performance. We carefully assess application requirements to determine the most suitable camera type, whether it be area scan, line scan, or hyperspectral. The choice of lens plays a vital role in image clarity and precision, and we ensure the correct focal length and resolution are selected for optimal results. Proper lighting design is equally important, and we integrate advanced lighting setups such as LED, laser, or structured light to enhance contrast and minimize defects, creating robust and reliable vision solutions.
Image Processing & Feature Detection
Developing powerful image processing algorithms is essential for extracting relevant features from captured images. Our expertise in edge detection and contour analysis enables precise shape recognition, while AI-based object identification enhances classification accuracy. Depending on the application, our algorithms can range from advanced deep learning models to more traditional rule-based triggers that analyze (sub)pixel values. This flexibility allows us to tailor our vision solutions to the specific needs of each industrial process, ensuring both speed and accuracy in detection and classification tasks. Real-time image processing is a key component of high-speed manufacturing and inspection applications, ensuring seamless operation and rapid decision-making.
Vision-Based Measurement & Quality Control
High-accuracy vision-based measurement is crucial for industrial quality control. Our systems enable dimensional verification with micrometer precision, ensuring that each component meets exact specifications. Non-contact measurement techniques allow for inspection of delicate or moving parts without risk of damage. Automated defect detection and classification further enhance quality assurance, reducing human error and improving production efficiency. These advanced measurement capabilities provide manufacturers with reliable, repeatable, and scalable quality control solutions.
System Integration & Real-Time Control
A vision system is only as powerful as its integration into the overall machine architecture. We ensure seamless connectivity between vision systems, PLCs, and motion controllers, allowing for synchronized automation and process optimization. By implementing real-time feedback loops, we enable machines to dynamically adjust processes based on visual input. Our modular and scalable approach ensures that vision solutions can be easily adapted to meet evolving production needs, enhancing flexibility and long-term efficiency.
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